Representative Experience

Scheduling Repeat Ethylene Unit Outages

Lead Scheduler on numerous Gulf Coast ethylene unit outages, each running 35 to 45 days with $30M to $80M in outage work.

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This example reflects professional experience led by Pathline’s founder. Client identities and confidential project details are omitted.

NumerousEthylene Outages
35–45 DaysTypical Outage Window
$30M–$80MOutage Work Value
Lead SchedulerOutage Schedules

The Scheduling Challenge

Ethylene units are among the most complex and valuable assets in a petrochemical complex. For a major Gulf Coast petrochemical producer, Josh served as Lead Scheduler on numerous ethylene unit outages, each typically running 35 to 45 days with $30M to $80M in outage work. Every day the unit is down affects production across the site, so the outage window has to be planned tightly and held.

The Approach

  • Built detailed outage schedules around shutdown, execution and startup sequences
  • Coordinated many crews and work packages competing for the same unit access
  • Tracked the critical path daily against the committed return-to-service date
  • Carried lessons from each outage into planning for the next one

The Management Value

Repeat outage work builds a clear picture of what actually drives an ethylene unit's schedule. That experience lets the schedule flag realistic durations, common risks and the work most likely to threaten the return-to-service date.

Why it matters: Scheduling the same type of unit outage many times means the plan reflects how the work really goes, not just how it looks on paper.

Related Services

Learn more about petrochemical and refining scheduling, schedule updates and progress reporting and project controls.

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